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So in a carbon copy of an issue we repaired a few weeks ago. Everything pointed to the internal expansion vessel being damaged. In this case the internal bladder was damaged and the unit was full of water instead of nitrogen. We returned the next day with a replacement vessel and new pressure relief valve. We drained down the system and replaced the vessel. When we topped up the pressure however it just leaked away within a few seconds. The pressure relief valve was also faulty and we now had an understanding as to why the filling loop valve was left open just a little bit.
The thought process behind leaving the filling loop open just a crack is that if the pressure on the heating system is dropping too quickly (i.e. a few days) then leaving the valve open just a crack will keep topping up the heating circuit. IT DOESN’T WORK! In the end it always ends up over pressurising the system. Once the system is over pressurised above the three bar limit the pressure relief valve pops opens and lets excess pressure (and water) escape. The pressure relief valve then closes until the system over pressurises at which point it pops open ad infinitum. The valve which is just a flat plat help closed by a spring then gets full of heating system nasties like grit, debris and sludge so that even when closed it won’t seal properly thus allowing the pressure to escape continuously. It usually requires a replacement. Also it should be noted that as the pressure grows to three bar with the pressure relief valve still closed some radiators, valves and pipe work joints might start leaking as a by product of too much pressure. So even after repairing or replacing the damaged expansion vessel and pressure relief valve there may be other areas where water is leaking out or air is leaking in. The latter is VERY hard to find. So to end part one of this story we cleaned up, put the boiler covers back in place and then instructed the landlord and tenant on the proper use of the filling loop.
Two days later we get a call that the boiler is dead and now producing no heat or hot water. We head over to find that the boiler is again over pressurised as shown in photo five, the filling loop has been left open and the water, now cold, is spilling out via the pressure relief valve. Why? We can’t get the boiler to fire up either. As we start to troubleshoot the entire system we locate a ‘new’ problem. It’s new to us. We find that the heating system timer has an intermittent fault. Sometimes the heating comes on and sometimes it doesn’t. The tenant felt that the system wasn’t coming on because the pressure was to low so went ahead and left the filling loop valve open again! Of course it didn’t fix the problem. How could it?
In the end we repaired a bad contact plate in the timer and after bleeding away the excess pressure in the heating system everything fired up and worked correctly. We have now posted instructions on how to fill the boiler if required and a warning not to overfill. In a related note we have also changed the main fuse which was incorrectly installed as 13amp. Most residential heating systems will require only a 3amp fuse.
There are many lessons here for the landlord and tenant alike. Landlords needs to take steps to make sure that the tenant understands what they can do and what they CANNOT do. We always recommend an A4 sheet with instructions on how to set the boiler timer, how to turn off the main water stop cock, how to turn off the gas supply and how to turn off the power. Also, the instructions should also list such topics as what to do if the heating doesn’t work. For example if the red light on the boiler is flashing; don’t touch it and call the landlord. By doing this the tenant and your property are protected from dangerous or damaging events such as a broken water pipes or a gas leak as the tenant can turn off the services themselves.
The tenants too should not be playing with things they don’t understand. We’ve been to three this week where the tenants have damaged the heating system by trying to fix it themselves. A god example was a tenant who mistakenly turned off the heating flow pipe isolator while trying to use the integrated filling loop to increase the boiler pressure. The problem started last month and after repeatedly trying to sort it out themselves they finally called the landlord who called us. The original issue of low pressure was sorted in minutes but the second issue of the boiler overheating too fast took a bit longer. Everything pointed to a plugged up heating pipe or in this case a closed heating pipe. In the end the tenant caused their own problem of having no heat for weeks but also being afraid to call for help.